Epoxy mortar flooring is a flooring system that offers durability and long life, especially on floors exposed to heavy traffic and impacts. This type of flooring is a thick coating layer consisting of a mixture of epoxy resin and quartz or other hard aggregates. Epoxy mortar flooring provides high impact resistance, chemical resistance and excellent protection against abrasion, so it is preferred in industrial facilities, production areas, warehouses and places where heavy machinery traffic is present.
What is Epoxy Mortar Flooring?
Epoxy mortar flooring is a thick and strong flooring system obtained by mixing epoxy resin with various filler materials (usually quartz sand or other hard aggregates). This flooring provides high resistance to heavy impacts, abrasive effects and chemical substances that may occur on the floor. It has a thicker and stronger structure than standard epoxy floorings and generally provides long-lasting use even in the most difficult industrial environments.
It provides a solid and durable surface coating for floors and can also be used to correct irregularities on the floor. These floorings can be applied in different colors and can give the floors a decorative appearance.
Advantages of Epoxy Mortar Flooring
1. High Durability
Epoxy mortar flooring is extremely resistant to heavy pedestrian and vehicle traffic, heavy machinery passage and impacts. Thanks to its high strength structure, it is an excellent choice for areas where heavy-load forklifts and machines are located.
2. Chemical Resistance
Epoxy mortar flooring are highly resistant to chemicals. It maintains its structure even in contact with acids, bases, oils and other chemical substances. For this reason, it is preferred in facilities where chemical substances are used intensively.
3. Protection Against Abrasion
Abrasion is a significant problem on floors exposed to heavy traffic and continuous use. Epoxy mortar flooring provides high resistance to abrasion and helps floors to remain intact for a long time.
4. Non-Slip Surface
Epoxy mortar flooring can be applied to provide a non-slip surface when desired. This increases safety, especially on floors that are potentially wet or slippery.
5. Repair and Correction Possibility on the Floor
Epoxy mortar flooring fills cracks and irregularities on the floor, ensuring that the surface is smooth and solid. Surface roughness and deterioration can be corrected during the application of the flooring, thus allowing structural improvements to be made on the floor.
6. Long-Lasting and Low Maintenance Requirement
When applied correctly, it maintains its durability for many years and does not require frequent maintenance. This is a cost-effective solution, especially in large facilities and intensively used areas.
7. Aesthetic and Professional Appearance
Epoxy mortar floorings offer floors that are not only durable but also aesthetically appealing. It can be adapted to the decorative needs of the space with different color and texture options.
How to Apply Epoxy Mortar Flooring?
Epoxy mortar flooring application is a process that must be done carefully by expert teams. Proper preparation of the ground and flooring process ensures that the flooring is long-lasting and durable. Here are the general application steps of this flooring:
1. Surface Preparation
The success of epoxy mortar flooring application depends on surface preparation. The surface to be applied must be smooth and clean. Therefore, substances such as oil, dirt, old flooring and dust on the surface are completely cleaned. Cracks, gaps and roughnesses on the surface are corrected. If necessary, the floor is smoothed with sandpaper or milling machines.
2. Primer Coat Application
After surface preparation, a primer coat is applied to the floor. The primer ensures that the epoxy mortar flooring adheres better to the surface and fills the pores of the floor to create a smooth flooring base. After the primer coat dries, the mortar flooring application is started.
3. Epoxy Mortar Layer Application
The mortar formed by mixing epoxy resin with quartz or other aggregates is applied to the floor. This layer is usually spread as a thick layer and provides high strength to the floor. The mortar corrects irregularities on the floor and fills cracks.
4. Final Coat Application
After the epoxy mortar layer has dried, a final epoxy flooring or protective layer can be applied to the surface. This layer enhances the aesthetic appearance of the floor and also maximizes chemical resistance and abrasion resistance.
Areas of Use of Epoxy Mortar Flooring
1. Factories and Production Facilities
Factories and production facilities where heavy machinery operates require durable floor coverings. It provides high durability in such facilities and helps protect the floor against heavy loads.
2. Warehouses and Logistics Areas
Intensive traffic of forklifts and other heavy-duty vehicles in warehouses can cause rapid wear on floors. Epoxy mortar floorings provide excellent protection against wear in warehouses.
3. Automotive and Aircraft Maintenance Hangars
Automotive and aircraft maintenance hangars are places where heavy vehicles and chemicals are used. It offers both chemical resistance and abrasion resistance in these areas.
4. Food and Beverage Facilities
Hygienic and durable floors are critical in food and beverage production facilities. It offers both durability and easy cleaning in such facilities.
5. Commercial Kitchens and Restaurants
Commercial kitchens where intensive use and chemical cleaning agents are used require durable floor coverings. It provides a non-slip and hygienic surface in these areas.
Epoxy mortar flooring is a durable and long-lasting flooring solution that shows high performance even in harsh industrial conditions. It provides superior resistance to adverse factors such as heavy loads, impact and chemical exposure. It offers a wide range of use from factories to warehouses, commercial kitchens to the automotive sector. With its durability, low maintenance and aesthetic appearance, epoxy mortar floorings are an excellent choice for businesses looking for industrial flooring solutions.
